Neon Sign Design
Before any physical production begins, custom neon signs are carefully designed using specialized software that allows designers to create 3D models of what the finished product will look like. From there, it’s essential to consider the sign’s longevity, placement, and purpose to create a design that lasts.
Bending the Neon Glass
The next step in the creation of neon signs is to bend the glass tubes into the appropriate shapes. Glassblowers bend the tubes while heating them with a torch, using diagrams created during the design process to ensure the right angles and curves.
Electrodes Installation and Pumps
After the glass tubes are bent, the next step is to install the electrodes. In the case of neon signs, these electrodes are typically made of pure tungsten filament, which is capable of withstanding high temperatures. Once the electrodes are installed, the glass tubes are attached to a vacuum pump to remove any residual air from the tubes.
Neon Gas Infusion and Sealing
Once the air has been removed from the tubes, they are ready to be infused with gas. Neon signs are typically filled with noble gases, with neon being the most common. The final step before the sign is sealed is to flush out any remaining impurities or gases, such as air, oxygen, or moisture.
Power Supply and Wiring
After the sign is infused with neon gas, it’s time to wire it up for electricity. Neon tubes require a high voltage and low amperage power supply, which requires specialized wiring that can handle high voltages without melting or causing a fire.
Final Touches and Quality Control
The final step of creating personalized custom neon signs is quality control. Once the sign is completed, it undergoes rigorous testing to ensure that everything is as it should be, and there are no problems with it. The team verifies the sign’s brightness level, the color of the illumination, and its general appearance. Interested in deepening your understanding of the topic discussed in this piece?, custom neon signs, where you’ll uncover extra information and fascinating insights on the subject.
After the quality control checks, the sign is deemed ready to be shipped to the customer. Custom neon signs are durable, and with proper care, they can last for many years. Whether they’re used for branding purposes or as a piece of art, neon signs are a unique and eye-catching way to make a statement.
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